Customizable Corrosion - resistant Twin Screw Extruder Element Screw Element For Rubber Processing

Product Description

The Double Flighted Screw Element is designed with two coils, which increases the surface area and enhances the mixing and dispersing capabilities of the screw element. This feature makes it ideal for use in a wide range of applications, including chemical processing, food production, and pharmaceutical manufacturing.

The screw diameter of this product ranges from 10mm to 300mm and can be customized according to your specific requirements. Additionally, it has a polished surface treatment that not only improves its aesthetic appeal but also prevents corrosion and wear.

The Double Flighted Screw Element can operate within a temperature range of -40°C to 400°C, making it suitable for use in extreme environments. It is also easy to install and maintain, ensuring uninterrupted production processes.

Our Double Flighted Screw Element is a reliable and efficient solution for your mixing and dispersing needs. Its dual coil design enhances its performance and ensures consistent results, making it a cost-effective choice for your business.

Features

1. Product Name: Double Flighted Screw Element

2. Hardness: HRC 58-62

3. Torque Capacity: Up To 5000 Nm

4. Connection Method: Spline

5. Application: Mixing And Conveying

6. Helix Angle: 30 Degrees

Technical Parameters

Screw Diameter	Optional
Screw Design	Double Flighted Screw Element
Hardness	58-60HRC
Brand Name	Nanxiang Machinery
Surface Treatment	Polishing/Sand Blasting
Materials	SAM10/SAM39/WR5/WR14/W6Mo5Cr4V2
Place of Origin	Sichuan , China
Warranty	6 months
Screw Range	Φ 15.6 - Φ 430mm
Suit For	Pharmaceuticals Extrusion Chemical Extrusion Food Extrusion Powder Coating Extrusion

Applications

Our Screw Elements are perfect for a variety of applications and scenarios. They are ideal for use in extruders, injection molding machines, and other industrial machinery. The Double Flighted design of our Screw Elements allows for better mixing and homogenization of materials, making them ideal for use in the plastics, food, and chemical industries. Plus, our Screw Elements are designed to be easy to install and maintain, making them a great choice for those who need reliable machinery that is easy to upkeep.

At Nanxiang Machinery, we take pride in our high-quality products and excellent customer service. Our Screw Elements are certified to meet ISO 9001 standards and are made in Sichuan China, ensuring that you get a product that is reliable and trustworthy. We offer flexible Minimum Order Quantities and competitive pricing, so you can get the Screw Elements you need at a price that fits your budget. Plus, our Screw Elements come with Wooden Packaging and can be delivered in 30 to 60 days, depending on your needs.

Whether you are looking for a Screw Element with Double Coils for your existing machinery or need a customized solution, Nanxiang Machinery has the product you need. Contact us today to learn more about our Screw Elements and how they can help take your business to the next level!

Extruder Screw Materials

1. For wear application:

Tool Steel : W6Mo5Cr4V2;

PM-HIP material : SAM10 SAM26 SAM39 CPM10V CPM9V

2. For corrosion application:

Nitrided Steel: 38CrMoAI;

PM-HIP material : SAM26 SAM39 CPM10V CPM9V

3. For wear and corrosion application:

PM-HIP material:SAM26 SAM39 CPM10V CPM9V

4. Other Materials:

Stainless Steel: 316L, C276, SX737 etc.

Customization

Product Customization Services for Double Flighted Screw Element

The Double Flighted Screw Element is a product manufactured by Nanxiang Machinery. It is available in various models, with the Model Number being customizable as per the customer's requirements. The product is made in Sichuan, China, and is certified with ISO 9001.

The minimum order quantity for this product is negotiable, and the price is also negotiable. The packaging details include a wooden package, and the delivery time is approximately 30-60 days. The payment terms for this product are TT/LC, and the supply ability is 300M/Month.

The connection method for this product is Spline, and it has a torque capacity of up to 5000 Nm. The screw diameter ranges from 10mm-300mm and can be customized as per the customer's requirements. The product has 2 flights, making it a Double Start Screw Element or a Screw Element with Double Coils or Double Flighting.

This product is highly wear-resistant and is suitable for a variety of applications.

Support twin-screw extruder brand

Support and Services

The Double Flighted Screw Element is a product used in various industries for conveying and processing materials. Our technical support team is available to assist with any questions or issues related to the product, including installation, maintenance, and troubleshooting. Additionally, we offer a range of services for the Double Flighted Screw Element, including repair and replacement of parts, customization options, and performance testing. Our team is dedicated to ensuring that our customers receive the highest level of support and service for this product.

Tool Steel

Production Process

	NO.1   Workblank     Select high-quality raw materials
NO.2   Piecewise According to the drawing section length
	NO.3   Hit bottom hole Rough machining the bottom hole,and then pull spline
NO.4   Machining thread Professional high-end processing equipment,rough machining threads
	NO.5   Finish machining thread
NO.6   Threading grinding Further control of tolerance Length:-0.01mm-+0.01mm OD:-0.03mm-0mm Transition arc:-0.02mm-+0.02mm

Packing and Shipping

The Double Flighted Screw Element will be packed in a sturdy cardboard box to ensure safe transportation.

The box will be sealed with strong adhesive tape to prevent any damage or tampering during shipping.

Shipping:

The product will be shipped via a reliable courier service.

The shipping time will depend on the destination, but we will provide you with an estimated delivery date when we confirm your order.

We will also provide you with a tracking number so you can track your shipment.

Certificate

Why choose us?

Nanxiang Machinery is a specialized manufacturer of precision-machined components for twin-screw extruders, including threaded elements, kneading blocks, mandrels, super-hard screw accessories, and wear-resistant alloy steel sleeves. Our products are widely applied in renowned international brands such as Coperion, Lerstritz, Berstorff, KOBE, and JSW, serving industries like plastics, food, feed, pellet manufacturing, pharmaceuticals, and new energy.

FAQ

Q: Why is corrosion resistance critical for rubber processing screws?
A: Rubber compounding often involves:
- Halogenated flame retardants
- Sulfur-based vulcanization agents
- Acidic process aids
These chemicals aggressively attack standard steel, causing pitting and premature failure. Corrosion-resistant materials prevent contamination and extend service life.

Q: Can you match my existing screw profile?
A: We provide:

· Reverse engineering of worn elements

· CAD matching to OEM specifications
· Performance upgrades to existing designs

Q: What material options are available for corrosive rubber applications?